- Solutions
- Explosion-Proof Lighting
- Explosion-Proof Lighting
- Robot Collaboration
- Robot Collaboration
- Dual-Action Interlocking
- Dual-Action Interlocking
- Smart Traceability
- Smart Traceability
- Smart Safety Gates
- Smart Safety Gates
- Large Inductors
- Large Inductors
- Small Equipment Safety
- Small Equipment Safety
- Solutions
- Brochure
- Brochure
- Traceable Systems
- Traceable Systems
- Remote Monitoring
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- Waterproof Switches
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- Small Display Devices
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- Low Temperature Equipment
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- Collaborative Robots
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- Smart Emergency Stop
- Smart Emergency Stop
- Solutions
- Traceable Systems
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- Remote Monitoring
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- Waterproof Switches
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- Small Display Devices
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- Collaborative Robots
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- Food Processing Control Panels
- Food Processing Control Panels
- Smart Emergency Stop
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Solutions
- Traceable Systems
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- Remote Monitoring
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- Waterproof Switches
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- Small Display Devices
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- Low Temperature Equipment
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- Collaborative Robots
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- Food Processing Control Panels
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- Smart Emergency Stop
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- Brochure
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- Smart Safety Switches
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- Compact Equipment
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- Compact Equipment
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Solutions
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- Compact Safety Door Switches
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- Solutions
- Intrinsic Measures
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- Compact Equipment
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- Compact Safety Door Switches
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- Smart Static Elimination
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Solutions
- Intrinsic Measures
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- Compact Equipment
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- Easy Switch Replacements
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- Photoelectric Sensors
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- U.S. Compliant Switchboards
- U.S. Compliant Switchboards
- Smart EMO Switches
- Smart EMO Switches
- Compact Safety Door Switches
- Compact Safety Door Switches
- Flush Switches
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- Brochure
- Brochure
- Smart Blind Spot Safety
- Smart Blind Spot Safety
- Smart Overhead Transfer Safety
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- Production Line Safety
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- Smart Palletizing Robot Safety
- Smart Palletizing Robot Safety
- Smart Maintenance Safety
- Smart Maintenance Safety
- Smart Protective Fence Safety
- Smart Protective Fence Safety
- Smart Safety Switches
- Smart Safety Switches
- Automated Storage Switches
- Automated Storage Switches
- Retrieving Area Safety
- Retrieving Area Safety
- Smart Screen Updates
- Smart Screen Updates
- Simple Safety Measure for Movable Robots
- Simple Safety Measure for Movable Robots
- Wearable Code Reader
- Wearable Code Reader
- Solutions
- Smart Blind Spot Safety
- Smart Blind Spot Safety
- Smart Overhead Transfer Safety
- Smart Overhead Transfer Safety
- Production Line Safety
- Production Line Safety
- Smart Palletizing Robot Safety
- Smart Palletizing Robot Safety
- Smart Maintenance Safety
- Smart Maintenance Safety
- Smart Protective Fence Safety
- Smart Protective Fence Safety
- Smart Safety Switches
- Smart Safety Switches
- Automated Storage Switches
- Automated Storage Switches
- Retrieving Area Safety
- Retrieving Area Safety
- Smart Screen Updates
- Smart Screen Updates
- Simple Safety Measure for Movable Robots
- Simple Safety Measure for Movable Robots
- Wearable Code Reader
- Wearable Code Reader
-
Solutions
- Smart Blind Spot Safety
- Smart Blind Spot Safety
- Smart Overhead Transfer Safety
- Smart Overhead Transfer Safety
- Production Line Safety
- Production Line Safety
- Smart Palletizing Robot Safety
- Smart Palletizing Robot Safety
- Smart Maintenance Safety
- Smart Maintenance Safety
- Smart Protective Fence Safety
- Smart Protective Fence Safety
- Smart Safety Switches
- Smart Safety Switches
- Automated Storage Switches
- Automated Storage Switches
- Retrieving Area Safety
- Retrieving Area Safety
- Smart Screen Updates
- Smart Screen Updates
- Simple Safety Measure for Movable Robots
- Simple Safety Measure for Movable Robots
- Wearable Code Reader
- Wearable Code Reader
- Brochure
- Brochure
- Automotive
- Solutions
- Explosion-Proof Lighting
- Explosion-Proof Lighting
- Robot Collaboration
- Robot Collaboration
- Dual-Action Interlocking
- Dual-Action Interlocking
- Smart Traceability
- Smart Traceability
- Smart Safety Gates
- Smart Safety Gates
- Large Inductors
- Large Inductors
- Small Equipment Safety
- Small Equipment Safety
- Solutions
- Brochure
- Brochure
-
Automotive
- Solutions
- Explosion-Proof Lighting
- Explosion-Proof Lighting
- Robot Collaboration
- Robot Collaboration
- Dual-Action Interlocking
- Dual-Action Interlocking
- Smart Traceability
- Smart Traceability
- Smart Safety Gates
- Smart Safety Gates
- Large Inductors
- Large Inductors
- Small Equipment Safety
- Small Equipment Safety
- Solutions
- Brochure
- Brochure
- Food and Packaging
- Solutions
- Traceable Systems
- Traceable Systems
- Remote Monitoring
- Remote Monitoring
- Waterproof Switches
- Waterproof Switches
- Small Display Devices
- Small Display Devices
- Low Temperature Equipment
- Low Temperature Equipment
- Smart Controllers
- Smart Controllers
- Smart Control Boxes
- Smart Control Boxes
- Smart Interface and Controls
- Smart Interface and Controls
- Collaborative Robots
- Collaborative Robots
- Food Processing Control Panels
- Food Processing Control Panels
- Smart Emergency Stop
- Smart Emergency Stop
-
Solutions
- Traceable Systems
- Traceable Systems
- Remote Monitoring
- Remote Monitoring
- Waterproof Switches
- Waterproof Switches
- Small Display Devices
- Small Display Devices
- Low Temperature Equipment
- Low Temperature Equipment
- Smart Controllers
- Smart Controllers
- Smart Control Boxes
- Smart Control Boxes
- Smart Interface and Controls
- Smart Interface and Controls
- Collaborative Robots
- Collaborative Robots
- Food Processing Control Panels
- Food Processing Control Panels
- Smart Emergency Stop
- Smart Emergency Stop
- Brochure
- Brochure
-
Food and Packaging
- Solutions
- Traceable Systems
- Traceable Systems
- Remote Monitoring
- Remote Monitoring
- Waterproof Switches
- Waterproof Switches
- Small Display Devices
- Small Display Devices
- Low Temperature Equipment
- Low Temperature Equipment
- Smart Controllers
- Smart Controllers
- Smart Control Boxes
- Smart Control Boxes
- Smart Interface and Controls
- Smart Interface and Controls
- Collaborative Robots
- Collaborative Robots
- Food Processing Control Panels
- Food Processing Control Panels
- Smart Emergency Stop
- Smart Emergency Stop
-
Solutions
- Traceable Systems
- Traceable Systems
- Remote Monitoring
- Remote Monitoring
- Waterproof Switches
- Waterproof Switches
- Small Display Devices
- Small Display Devices
- Low Temperature Equipment
- Low Temperature Equipment
- Smart Controllers
- Smart Controllers
- Smart Control Boxes
- Smart Control Boxes
- Smart Interface and Controls
- Smart Interface and Controls
- Collaborative Robots
- Collaborative Robots
- Food Processing Control Panels
- Food Processing Control Panels
- Smart Emergency Stop
- Smart Emergency Stop
- Brochure
- Brochure
- Machine Tools
- Solutions
- Smart Safety Switches
- Smart Safety Switches
- Compact Equipment
- Compact Equipment
- Smart Machine Tools Design
- Smart Machine Tools Design
- Smart Machine Tools Maintenance
- Smart Machine Tools Maintenance
- Machine Surface Visibility
- Machine Surface Visibility
- Smart Switching Power Supply
- Smart Switching Power Supply
- Flat LED Lighting
- Flat LED Lighting
- Three-Position Enabling Switches
- Three-Position Enabling Switches
- Sturdy Interlock Switches
- Sturdy Interlock Switches
- Smart Relays
- Smart Relays
-
Solutions
- Smart Safety Switches
- Smart Safety Switches
- Compact Equipment
- Compact Equipment
- Smart Machine Tools Design
- Smart Machine Tools Design
- Smart Machine Tools Maintenance
- Smart Machine Tools Maintenance
- Machine Surface Visibility
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- Smart Switching Power Supply
- Smart Switching Power Supply
- Flat LED Lighting
- Flat LED Lighting
- Three-Position Enabling Switches
- Three-Position Enabling Switches
- Sturdy Interlock Switches
- Sturdy Interlock Switches
- Smart Relays
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- Brochure
- Brochure
-
Machine Tools
- Solutions
- Smart Safety Switches
- Smart Safety Switches
- Compact Equipment
- Compact Equipment
- Smart Machine Tools Design
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- Smart Switching Power Supply
- Smart Switching Power Supply
- Flat LED Lighting
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- Three-Position Enabling Switches
- Three-Position Enabling Switches
- Sturdy Interlock Switches
- Sturdy Interlock Switches
- Smart Relays
- Smart Relays
-
Solutions
- Smart Safety Switches
- Smart Safety Switches
- Compact Equipment
- Compact Equipment
- Smart Machine Tools Design
- Smart Machine Tools Design
- Smart Machine Tools Maintenance
- Smart Machine Tools Maintenance
- Machine Surface Visibility
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- Smart Switching Power Supply
- Smart Switching Power Supply
- Flat LED Lighting
- Flat LED Lighting
- Three-Position Enabling Switches
- Three-Position Enabling Switches
- Sturdy Interlock Switches
- Sturdy Interlock Switches
- Smart Relays
- Smart Relays
- Brochure
- Brochure
- Oil and Gas
- Solutions
- Automation
- Automation
- Control Panels in Hazardous Locations
- Control Panels in Hazardous Locations
- Machine Safety in Hazardous Locations
- Machine Safety in Hazardous Locations
- Solutions
- Oil and Gas
- Semiconductor
- Solutions
- Intrinsic Measures
- Intrinsic Measures
- Compact Equipment
- Compact Equipment
- Easy Switch Replacements
- Easy Switch Replacements
- Smart Lighting
- Smart Lighting
- Photoelectric Sensors
- Photoelectric Sensors
- U.S. Compliant Switchboards
- U.S. Compliant Switchboards
- Smart EMO Switches
- Smart EMO Switches
- Compact Safety Door Switches
- Compact Safety Door Switches
- Flush Switches
- Flush Switches
- Smart Static Elimination
- Smart Static Elimination
-
Solutions
- Intrinsic Measures
- Intrinsic Measures
- Compact Equipment
- Compact Equipment
- Easy Switch Replacements
- Easy Switch Replacements
- Smart Lighting
- Smart Lighting
- Photoelectric Sensors
- Photoelectric Sensors
- U.S. Compliant Switchboards
- U.S. Compliant Switchboards
- Smart EMO Switches
- Smart EMO Switches
- Compact Safety Door Switches
- Compact Safety Door Switches
- Flush Switches
- Flush Switches
- Smart Static Elimination
- Smart Static Elimination
- Brochure
- Brochure
-
Semiconductor
- Solutions
- Intrinsic Measures
- Intrinsic Measures
- Compact Equipment
- Compact Equipment
- Easy Switch Replacements
- Easy Switch Replacements
- Smart Lighting
- Smart Lighting
- Photoelectric Sensors
- Photoelectric Sensors
- U.S. Compliant Switchboards
- U.S. Compliant Switchboards
- Smart EMO Switches
- Smart EMO Switches
- Compact Safety Door Switches
- Compact Safety Door Switches
- Flush Switches
- Flush Switches
- Smart Static Elimination
- Smart Static Elimination
-
Solutions
- Intrinsic Measures
- Intrinsic Measures
- Compact Equipment
- Compact Equipment
- Easy Switch Replacements
- Easy Switch Replacements
- Smart Lighting
- Smart Lighting
- Photoelectric Sensors
- Photoelectric Sensors
- U.S. Compliant Switchboards
- U.S. Compliant Switchboards
- Smart EMO Switches
- Smart EMO Switches
- Compact Safety Door Switches
- Compact Safety Door Switches
- Flush Switches
- Flush Switches
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- Smart Static Elimination
- Brochure
- Brochure
- Material Handling
- Solutions
- Smart Blind Spot Safety
- Smart Blind Spot Safety
- Smart Overhead Transfer Safety
- Smart Overhead Transfer Safety
- Production Line Safety
- Production Line Safety
- Smart Palletizing Robot Safety
- Smart Palletizing Robot Safety
- Smart Maintenance Safety
- Smart Maintenance Safety
- Smart Protective Fence Safety
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- Smart Safety Switches
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- Automated Storage Switches
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- Retrieving Area Safety
- Retrieving Area Safety
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- Simple Safety Measure for Movable Robots
- Simple Safety Measure for Movable Robots
- Wearable Code Reader
- Wearable Code Reader
-
Solutions
- Smart Blind Spot Safety
- Smart Blind Spot Safety
- Smart Overhead Transfer Safety
- Smart Overhead Transfer Safety
- Production Line Safety
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- Smart Palletizing Robot Safety
- Smart Palletizing Robot Safety
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- Smart Protective Fence Safety
- Smart Protective Fence Safety
- Smart Safety Switches
- Smart Safety Switches
- Automated Storage Switches
- Automated Storage Switches
- Retrieving Area Safety
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- Simple Safety Measure for Movable Robots
- Simple Safety Measure for Movable Robots
- Wearable Code Reader
- Wearable Code Reader
- Brochure
- Brochure
-
Material Handling
- Solutions
- Smart Blind Spot Safety
- Smart Blind Spot Safety
- Smart Overhead Transfer Safety
- Smart Overhead Transfer Safety
- Production Line Safety
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- Retrieving Area Safety
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- Smart Screen Updates
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- Simple Safety Measure for Movable Robots
- Simple Safety Measure for Movable Robots
- Wearable Code Reader
- Wearable Code Reader
-
Solutions
- Smart Blind Spot Safety
- Smart Blind Spot Safety
- Smart Overhead Transfer Safety
- Smart Overhead Transfer Safety
- Production Line Safety
- Production Line Safety
- Smart Palletizing Robot Safety
- Smart Palletizing Robot Safety
- Smart Maintenance Safety
- Smart Maintenance Safety
- Smart Protective Fence Safety
- Smart Protective Fence Safety
- Smart Safety Switches
- Smart Safety Switches
- Automated Storage Switches
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- Retrieving Area Safety
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- Smart Screen Updates
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- Simple Safety Measure for Movable Robots
- Wearable Code Reader
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- Special Vehicles
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- Construction Site Safety
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- Illuminated Switches
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- Rugged Switch
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- No-Contact Controllers
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- Robotics
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- Robot Safety Switches
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- Robot Warning System
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- Brochure
- Brochure
- Robotics
Smart Safety Gates | USA
Reducing injuries within safety gates by detecting the presence of humans
Challenges in achieving both safety and productivity
A production engineer at an auto manufacturer, specifically lines of metal part machining, was struggling daily to improve production efficiency. The most challenging problem was how to use safety measures to reduce injuries, specifically how to confirm the existence of humans within safety gates. They had already experienced many false detections and machine failures with safety mat and light sensors.
Enter IDEC. Using an IDEC device, it was possible to detect the existence of humans and solve this problem. So, what was the solution?
Prevent potential human injuries using safety laser scanners
Safety light curtains can detect when someone enters or leaves an area; however, they cannot detect the presence of humans. There is a blind zone as well. Safety mat sensors can detect the presence of humans; however, they are prone to problems, such as breakage or false detections. By listening to the customer and inspecting the production floor, we confirmed that safety light curtains and mat sensors are difficult to install and the customer has no installation flexibility.
Due to this, IDEC proposed the use of the SE2L safety laser scanners that can monitor dangerous zones flexibly depending on the installation conditions. The SE2L can detect a human presence easily from a long distance. Also, since it is non-contact, there is no possibility of failure. When introducing the device to the customer, not only did the device detect human presence, but also reduced costs by consolidating the two safety light curtains required to monitor two protection areas into one safety laser scanner. We now have a satisfied customer.
“IDEC has a full line up of safety devices. I am very glad that we consulted with IDEC. We are extremely satisfied with the result this time that it has been decided that a similar safety system will be introduced to our plant in Thailand. The equipment to manufacture automobiles is the same whether it is in Japan or overseas. We would like to recommend our method to other plants.”
Line up of various safety devices provides a safe production floor
IDEC provides high-quality safety devices such as emergency stop switches, enabling switches, safety switches, safety and laser scanners, and safety controllers and has a positive reputation for having the most safety assessors in the industry. IDEC can provide your company with consulting on overall safety solutions for your manufacturing floor, not just on safety devices. Please contact IDEC if you have any concerns about safety measures.